17487 - Mechanical Design Principles and Methodologies (Graduate Course)

Academic Year 2008/2009

  • Teaching Mode: Traditional lectures
  • Campus: Bologna
  • Corso: Second cycle degree programme (LS) in Mechanical Engineering (cod. 0454)

Learning outcomes

The Course introduces to the Design process. Engineering Design and Industrial Design must be planned and systematically executed.

The process is broken down into phases:

 

  • The Design Process
  • Finding solutions
  • Conceptual Design
  • Embodiment Design

 

Course contents

          

         

 

PART I: Conceptual Design

 

1. A Design method

Physical and human context.

Some definitions

Design as language

VDI 2222Guide lines

Strategy and Tactic

 

2. Organizing Information

           QFD method for task clarification

           Relation Matrix

           House Of Quality

           Specification List

           Check List For Specs.

           Case analysis

 

3. From Function Structure to Solutions

           Functional Analyis

           Solution Finding Methods

           Case Study

           Functions Structure

           Morphologial Matrix

           Evaluating Solution Variants

           Technical And Economical Rates

           Diagramma Di Confronto

            Design & Engineering: the Interaction of two cultures

            in an Italian context

 

4. Design for reliability        

           Reliability of a technical system

           Constant failure rate

           Not constant failure rate

           Reliability for several units

           (FTA)

           FMEA

           Guide lines for a  Design FMEA

           Guide lines for a  Process FMEA

 

5. Organisation aspects of the Design for quality

           Qualitycosts

           Life cycle

           Concurrent engineering

           A comparative analysis of Quality tools

 

PART II: Embodiment design

 

6. Basic rules

           Steps

           A check list

           Clarity

           Simplicity

           Safety

           Principles of embodiment design

           Design to allow for espansion

           Design to allow for creep and relaxation

7.Design for production

          

8. Design for assembly

 

 

Readings/Bibliography

Lecture Notes:

A. Freddi: Design for Quality

A book: G. Pahl e W. Beitz: Konstruktion Lehre, Springer Verlag, Berlin, 2003

Engineering Design, a Systematic Approach, Springer Verlag 1997.

 

Other books

D.G. Ullman: The Mechanical Design Process. McGraw-Hill, Inc. N.Y. 1992.

W. Lidwell, K. Holden, J. Butler: Universal principles of design, Rockport Publi. 2003

K. T. Ulrich, S.D. Eppinger : Progettazione e sviluppo di prodotto. Ed. it. a cura di G. Nicoletto,

McGraw-Hill, Milano, 2001.

Teaching methods

  1. Lessons
  2. A Mechanical Design development for every student team of 6-8 persons with  University and external tutors.

Assessment methods

Written and oral examinations on 3 topics selected from the Course contents.

Teaching tools

Contact with industrial Companies for defining a design development.

Office hours

See the website of Alessandro Freddi