33978 - Processes and Manufacturing Methods for Product Development M

Academic Year 2010/2011

  • Docente: Giovanni Tani
  • Credits: 6
  • SSD: ING-IND/16
  • Language: Italian
  • Moduli: Giovanni Tani (Modulo 1) Claudio Mantega (Modulo 2)
  • Teaching Mode: Traditional lectures (Modulo 1) Traditional lectures (Modulo 2)
  • Campus: Bologna
  • Corso: Second cycle degree programme (LM) in Mechanical Engineering (cod. 0938)

Learning outcomes

The course is proposed to supply the competences for being able to carry out the development of new products. In particular the main elements will be provided to choose the more suitable technological processes for new product manufacturing. Also some techniques will be presented for being able to quickly pass from the idea of a product to its effective manufacturing and breaking on the market.

Course contents

Product definition and processes selection for manufacturing.

Analysis of the product and determination of criteria, inherent to the manufacturing that they concur to the definition of the product and its design.

Analysis of the technological processes for manufacturing and the suitable materials for the effective manufacturing of the product.

Analysis of the productive system of reference.

Analysis of the technological complexity of the product and processes.

The choice of the process

Criteria and techniques for the choice of the processes:

The automated systems to aid to the choices

The techniques of processes simulation.

The appraisal of the obtainable characteristics of the product in function of the selected process and appraisal of the fabrication costs.

The Time Compression techniques for the product development.

Concurrent engineering and automation of the product development phases.

The prototypes manufacturing.

- The prototypes for designing aid

- The functioning prototypes

The analysis and the choice of processes and materials for prototypes manufacturing.

Techniques of "Rapid Prototyping" and "Rapid Tooling"

Techniques of "Reverse Engineering" applied to the prototypes for geometric and dimensional control to aid to the designing activity and to evaluate the technological process.

Process Simulation Work developed by the students

Readings/Bibliography

M. Crawford, A. Di Benedetto, New product management, McGraw-Hill, 2003;

Slides produced by the teacher.

Consultation books:

 R. Dolan, Managing the new product development process, A. Wesley, 1993;

 S. Wheelwright, K. Clark, Revolutionizing product development, The Free Press, 1992.

Teaching methods

Lessons and exercises

Assessment methods

The final test will be a write work followed by an oral talk

Teaching tools

The slides used in the course will be provided to the students

Office hours

See the website of Giovanni Tani

See the website of Claudio Mantega