86459 - Powertrain Design and Manufacturing

Academic Year 2020/2021

  • Docente: Dario Croccolo
  • Credits: 6
  • SSD: ING-IND/14
  • Language: English
  • Moduli: Dario Croccolo (Modulo 1) Francesco Robusto (Modulo 2)
  • Teaching Mode: Traditional lectures (Modulo 1) Traditional lectures (Modulo 2)
  • Campus: Bologna
  • Corso: Second cycle degree programme (LM) in Advanced Automotive Engineering (cod. 9239)

Learning outcomes

The aims of the course are to provide the knowledge, the methods and the tools useful for the correct design and verification of the mechanical powertrain components, such as, the gear transmissions, the belt transmissions, the power connection elements and their materials. At the end of the course the students will be able, for example, to select the most appropriate type of mechanical connections or transmission system

Course contents

Introduction to the powertrain components. 

Driving belts: flat belts, trapezoidal belts and timing belts.

The rotating disk theory.

The shaft hub couplings: press-fit shrink-fit, taper-fit, tongue-fit and spline hole/shaft.

Gears transmissions and their design.

Readings/Bibliography

Robert C. Juvinall - Kurt M. Marshek “Machine Component Design”, 5th Edition Wiley

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)

Pahl G., Beitz W., Feldhusen J., Grote K.-H., [http://www.springer.com/it/book/9781846283185] - A Systematic Approach, 2007, Springer, ISBN 978-1-4471-6025-0

Ullman G.D.

“The Mechanical Design Process”

Mc Graw-Hill, 1992.

Teaching methods

The course includes theoretical and practical lectures given with the aid of multimedia systems. The didactic material is uploaded at the platform “Virtuale" (https://virtuale.unibo.it)

Assessment methods

As a result of the emergency situation linked to the pandemic from Covid-19, from June 2020 and up to the date to be assigned, the exams will take place on the online mode, with the combined use of the On Line Exams (EOL) and Zoom platforms.

Exam method

First, the student must register on the list regularly by the date indicated in Almaesami.

Students who are not inserted into the list of the exam in Almaesami and students who are not up to date with the payment of the enrollment fees and/or present other impediments reported by Almaesami will NOT BE ADMITTED to the test. Each student is, therefore, STRONGLY INVITED to CHECK HIS POSITION promptly and, if necessary, to FIX IT BEFORE the exam date.

Once connected to EOL, the student will be able to read the instructions with reference to the exam to which he is regularly enrolled, Students who have NOT managed to register within the deadlines will NOT be able to access, on EOL, the material related to the exam. FOR THIS REASON, THE PRESENCE IN THE LIST OF THE EXAM IS CONSIDERED COMPULSORY IN ORDER TO PARTICIPATE IN THE EXAM.

Here are the instructions

1. Click on the link to the Zoom meeting and log in using your credentials. Wait for the classroom overseer to give access.


2. Activate the computer's Web-Cam and show the attendant an identification document and the checkered (or white) sheets, which will be used during the test.


3. Share the desktop of your computer. Important! Web-Cam and desktop sharing must be active for the entire duration of the test, under penalty of exclusion from the exam.


4. Download the theme from the link, which can be accessed after the exam begins with an access code.


5. Carry out the proposed theme or themes using the input data corresponding to the group, which will be assigned using an algorithm.


6. Write the development of the teme or themes assigned on the sheets previously shown to the classroom overseer. The sheets must be numbered and must contain (each) the assigned group letter, the surname, the name, the personal enrollment number and the original signature.


7. Once the development of the exam is complete, scan all the sheets using a smartphone. For this purpose, you can use a program for the creation of PDF documents directly from the camera of the smartphone: we recommend using Adobe Scan (freely downloadable and usable for iOS and Android systems). The duration of the test has been increased by 15 minutes (compared to the presence mode), just to take into account the time required for scanning and uploading operations.


8. By the end of the time assigned to the exam completion (180 minutes plus 15 additional minutes = 195 minutes), upload the PDF file created (with pages in sequential order) by the uploading tools of EOL after having named it with Letter_Group_ Surname_Name_student ID number.PDF. For example, the student Matteo Rossi, with the student ID number 12345678, who has carried out the theme of Group D, will have to name his file: D_Rossi_Matteo_12345678.PDF.


The assessment test of learning is written. The written test consists of the solution of three exercises on the three main parts of the program.

Teaching tools

The student acquires basic and advanced knowledge on the design and sizing of machine parts and their components dedicated to powertrain transmission

Links to further information

http://dolly.ingmo.unimore.it/

Office hours

See the website of Dario Croccolo

See the website of Francesco Robusto

SDGs

Quality education Industry, innovation and infrastructure

This teaching activity contributes to the achievement of the Sustainable Development Goals of the UN 2030 Agenda.